China Long service life reducer gearbox harmonic drive speed reducer factory wholesaler

Relevant Industries: Industrial robots, creation automation
Weight (KG): 1 KG
Gearing Arrangement: Planetary
Output Torque: a hundred-160Nm
Input Speed: 4000-8000RPM
Output Velocity: 1-10000RPM
Product name: Extended support daily life reducer gearbox harmonic generate speed reducer manufacturing unit
Ratio: 3-10, fifteen-one hundred
Micro Backlash PO: ≤1
Micro Backlash P1: ≤3
Micro Backlash P2: ≤5
Mounting Position: All directions
Software: Industrial robots, creation automation
Packaging Specifics: Plastic bag, foam and carton for every single established of planetary reducer. Or as asked for.
Port: ZheJiang

Long provider daily life reducer gearbox harmonic travel pace reducer factory

YK precision planetary gearbox reducer characteristics:
Minimal noise: <65db
Low backlash: Min 3arcs for Single stage, Min 5 arcs for Double phase.
Large torque: Increased torque in comparison to exact same amount regular planetary gearbox reducer.
High steadiness: Higher-toughness alloy metal as content, hardening remedy for the complete gear elements but not only area hardening.
Higher reduction ratio: Modular style to make sure the higher precision link.

Technological Parameters of TBR042

PhaseUnit1 StageTwo Phase
Ratioithree, 4, 5, 6, 7, 8, 9, tenfifteen, 20, 25, 30, 35, forty, forty five, fifty, 60, High good quality Nema 23 Stepper Motor 24v dc motor 2N.m 70, eighty, 90, a hundred
Nominal Output Torque T 2NNma hundred thirty, one hundred forty, a hundred and sixty, 150, a hundred and forty, one hundred twenty, one hundred, a hundreda hundred thirty, one hundred forty, one hundred sixty, a hundred and fifty, a hundred and forty, 120, 100, one hundred sixty, one hundred fifty, a hundred and forty, a hundred and twenty, a hundred, 100
Crisis End Torque T 2NOToneNm3 Occasions of Nominal Output Torquethree Instances of Nominal Output Torque
Nominal Enter Speed n 1Nrpm40004000
Max Enter Speed n 1Brpm80008000
Micro Backlash P0arcmin≤ 12v 24v 36v 48 Volt Bldc Brushless Micro Motor Personalized Everlasting Magnet Resin Pack Brushless Dc Motor 36mm one≤1
Micro Backlash P1arcmin≤3≤5
Micro Backlash P2arcmin≤5≤7
Torsional RigidityNm/arcminsevenseven
Max Radial Load F 2rBtwoN32503250
Max Axial Load F 2aBtwoN16251625
Service Lifestyle threehr20000(Repeatedly 10000)20000(Repeatedly ten thousand)
Effectiveness η%≥97%≥94%
Working Temp°C-10°C ~ +90°C-10°C ~ +90°C
Lubrication Artificial Lubrication OilsArtificial Lubrication Oils
Mounting Situation All direcstionsAll direcstions
Sound (n=3000rpm, i=10, No load)dB(A)≤60≤60
Mass Moments of Inertia J1kg.cmtwo.61, .48, .47, .45, .45, .forty four, F608 F605 2RS SF608 ZZ Flanged Bearing 8x22x7mm Sealed Miniature Ball Bearings .44, .44, 044.forty seven, .47, .forty seven, .forty seven, .47, .47, .47, .forty four, .44, .44, .44, .forty four, .44
Notes: 1. Max acceleration torque T=sixty% of T2NOT.
2. Used to the output shaft centre at 100rpm.
3. For constant operation, the services existence time is no considerably less than 10,000hrs.

Business Information and Our Provider Packing and Delivery FAQQ: How extended is your shipping time?A: Usually it is ten days if the merchandise are in stock. or it is close to thirty days if the products are not in inventory, it is according to amount.
Q: Do you provide samples ? is it cost-free or added ?A: Indeed, we could supply the sample but not totally free, and do not pay the price of freight.
Q: What is your conditions of payment ?A: Payment=1000USD, Abec3 miniature steel ball bearing mr52 mr72 mr105 mr83 mr93 mr95 mr117 modest sized rubber seals roller radial mini bearings 30% T/T in progress, equilibrium before shippment.If you have another concern, pls really feel totally free to make contact with us as underneath:

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!


Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.


A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.


Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China Long service life reducer gearbox harmonic drive speed reducer factory     wholesaler China Long service life reducer gearbox harmonic drive speed reducer factory     wholesaler
editor by czh 2023-02-17